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ACI 345R 11:2011 Edition

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345R-11 Guide for Concrete Highway Bridge Deck Construction

Published By Publication Date Number of Pages
ACI 2011 46
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The service-life performance of concrete bridge decks, including maintenance, repair, and rehabilitation needs, is directly related to the care exercised from the preconstruction through post-construction period. This guide provides recommendations for bridge deck construction based on considerations of durability, concrete materials, reinforcement, placing, finishing and curing, and overlays. Keywords: admixtures; aggregate; air entrainment; bridge decks; concrete curing; concrete finishing; concrete overlays; concrete placing; cracking; durability; polymer concrete; reinforcing bars; scaling; shrinkage; skid resistance.

PDF Catalog

PDF Pages PDF Title
3 CONTENTS
4 CHAPTER 1— INTRODUCTION AND SCOPE
1.1— Introduction
1.2—Scope
CHAPTER 2— DEFINITIONS
2.1— Definitions
CHAPTER 3— DESIGN AND DURABILITY CONSIDERATIONS
3.1— General
5 3.2—Concrete and reinforcement materials
3.3—Positive protective systems
3.3.1 Overlays
3.3.2 Other positive protective systems
3.4—Arrangement and cover of reinforcement
3.4.1
6 3.4.2
3.4.3
3.4.4
3.4.5
7 3.5—Deck thickness
3.5.1
3.5.2
3.5.3
8 3.5.4
3.5.5
3.6—Deck drainage
3.6.1
3.6.2
9 3.6.3
3.7—Joint-forming materials and locations
3.7.1 Field molded seal
3.7.2 Open-cell compression seal
10 3.7.3 Closed-cell compression seal
3.7.4 Strip seal
3.7.5 Plug seal
3.7.6 Inflatable neoprene seal
3.7.7 Modular joint systems
3.7.8 Open joint systems
3.8—Types and causes of deck cracking
11 3.8.1
3.8.2
12 3.8.3
CHAPTER 4— CONCRETE MATERIALS
4.1— General
4.2—Concrete-making materials
4.2.1 Cementitious materials
4.2.1.1 Portland cement
4.2.1.2 Blended cements
13 4.2.1.3 Supplementary cementitious materials
4.2.1.4 Fly ash and natural pozzolans (ASTM C618-08a)
14 4.2.1.5 Silica fume (ASTM C1240-10a)
4.2.1.6 Slag cement
15 4.2.1.7 Other cements (Types K and CAC)
4.2.2 Aggregate
4.2.3 Water
16 4.3—Chemical admixtures
4.4—Effects on concrete properties
17 4.5—Workability and consistency
4.6—Bleeding
4.7—Air content
4.8—Setting time
4.9—Shrinkage
4.9.1 Plastic shrinkage
4.9.2 Drying shrinkage
18 4.10—Durability
19 4.11—Strength
4.12—Skid resistance
CHAPTER 5— REINFORCEMENT
5.1—General considerations
5.1.1 Delamination and spalling
20 5.2—Reinforcement placement
5.3—Reinforcement supports and ties
5.4—Concrete cover over reinforcement
5.4.1
5.4.2
5.4.3
5.4.4
5.4.5
21 5.5—Cleanliness
5.6—Reinforcement type
5.6.1 Bare reinforcement
5.6.2 Galvanized steel
22 5.6.3 Epoxy-coated reinforcement
23 5.6.4 Stainless steel
5.6.5 Fiber-reinforced polymers (FRPs)
5.6.6 Microcomposite steel
24 CHAPTER 6— PLACING, FINISHING, AND CURING
6.1— Placing
6.1.1 General considerations
6.1.1.1 Temperature controls
6.1.2 Transportation
6.1.3 Rate of delivery
6.1.4 Placing equipment
25 6.1.4.1 Concrete pumps
6.1.5 Vibration and consolidation
6.1.5.1 Vibration of FRC
6.1.6 Sequence of placing
6.1.7 Labor requirements and qualifications
6.1.7.1
26 6.1.7.2
6.1.7.3
6.1.8 Special care of reinforcement during placing
6.2—Finishing
6.2.1 General
6.2.1.1 Roughness
27 6.2.1.2 Finishing silica fume concretes
6.2.1.3 Finishing FRC
6.2.1.4 Finishing high-performance concrete
6.2.2 Timing of operations
6.2.3 Manual methods
6.2.4 Finishing aids
6.2.5 Mechanical equipment
6.2.5.1
28 6.2.5.1.1 Longitudinal finish, longitudinal travel
6.2.5.1.2 Transverse finish, longitudinal travel
6.2.5.1.3 Longitudinal finish, transverse travel
6.2.5.1.4
6.2.5.2 Rails and guides
6.2.5.2.1 Equipment traveling longitudinally
29 6.2.5.2.2 Dead load deflections
6.2.5.2.3 Equipment traveling transversely
30 6.2.5.3
6.2.6 Texturing
6.2.6.1
6.2.6.2
31 6.2.6.3
6.2.6.4 Texturing steel fiber
6.2.7 Correction of defects
6.2.8 Poor skid resistance
6.3—Curing
6.3.1 General considerations
32 6.3.1.1 Silica fume concrete
6.3.1.2 High-performance concrete
6.3.1.3 Fiber-reinforced concrete
6.3.2 Curing methods
6.3.2.1 Continuous water curing
6.3.2.2 Membrane c
6.3.2.3 Sheet materials
33 6.3.3 Time of application
6.3.3.1
6.3.3.2
6.3.3.3
6.3.4 Duration
6.3.5 Cracking
6.3.6 Scaling
6.3.7 Related information
CHAPTER 7— OVERLAYS
7.1— Scope
7.2—Need for overlays
7.2.1 Waterproof barrier
34 7.2.2 Skid resistance
7.2.3 Wearing course
7.2.4 Reduction of wheel load effect
7.3—Required properties of overlays
7.3.1 Properties required of all overlays
7.3.1.1
7.3.1.2
7.3.1.3
7.3.1.4
7.3.2 Properties required of waterproof barriers
7.3.2.1
7.3.2.2
7.3.2.3
7.4—Types of overlays
35 7.4.1 Thin polymer overlays
7.4.2 Hydraulic cement concrete overlays
7.4.3 Membrane and asphalt concrete overlays
7.4.3.1
7.5—Design considerations
36 7.6—Construction considerations
7.6.1 Deck construction to accommodate overlays
7.6.2 Constructing the overlay
7.6.2.1
7.6.2.2
7.6.2.3
37 7.7—Other considerations
7.7.1 Geographic and climatic factors
CHAPTER 8— REFERENCES
8.1— Referenced reports and standards
39 8.2—Cited references
ACI 345R 11
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